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Corrugated Mailer Boxes for Shipping & Ecommerce

Custom corrugated mailer boxes with logo printing and fitted inserts. Share your product dimensions, packed weight, order quantity, and delivery destination so we can recommend a suitable box structure and board specificatio

Corrugated Mailer Boxes

Before you make a quote for your E-flute corrugated mailer boxes , choose the size, material, and printed design around your product and shipping needs.

  • Size: Custom  dimensions, measured L × W × H.

  • Material: Kraft or white linerboard with a corrugated core.

  • Printing: Logo and artwork to the approved layout.

  • MOQ: 500 pieces per design.

  • Material Structure: Paper board+E-flute corrugated + Paper board

Review an assembled sample with your product and inserts before bulk production.

Flute Types & Board Grades for Corrugated Mailer Boxes

Compare flute profiles and wall construction alongside the board grade, packed weight, and shipping conditions.

  • E-flute: A compact single-wall profile for smaller mailer formats.

  • B-flute: A deeper single-wall profile to compare when more packing space is needed.

  • Double-wall: Two fluted layers to review for higher stacking requirements.

Confirm the final specification using the assembled, fully packed box. Board strength and finished-box performance should be checked separately.

RRR

Generally, we use high-quality paper and E-flute corrugated board to achieve a compact design capable of supporting the weight of 80% of products, ensuring robust durability during transport.

Corrugated Mailer Boxes with Inserts

Fitted inserts help organise products and limit movement inside the box.

  • Glass bottles: Partitions keep individual containers separated.

  • Electronics: Fitted foam cushions support the product; specify any anti-static requirements.

  • Cosmetics and gift sets: Paperboard inserts hold items in position for presentation.

Review the insert fit, clearance, and product movement with a fully packed sample.

For [Custom box inserts](/custom-box-inserts), approve the assembled pack after drop and vibration checks, recording divider height, gaps and product movement.

custom mailer boxes with logo
Corrugated Mailer Boxes
Corrugated Mailer Boxes with Inserts

Wholesale Corrugated Mailer Boxes

For corrugated mailer boxes wholesale,

The approved box dimensions, board grade, artwork, and insert details become the production reference for your order.

  • MOQ: 500 pieces per design.

  • Sample fee: $50 + $50 shipping; special processes quoted separately.

  • Sample preparation: 2–4 working days.

  • Bulk production: 10–15 working days.

  • Payment: Bank transfer (T/T), PayPal, or Wise.

Confirm the schedule and shipping arrangements with your quotation. Ask us to confirm available material and quality records for your specification.

Factory Production

From printing to packing, we coordinate production for wholesale corrugated mailer box orders.

bulk mailer box

Printing

Printing follows the approved artwork and material specification.

Logo printing for wholesale mailer box orders

Die-Cutting

Cutting and creasing follow the approved box dieline.

Die-cutting and creasing to the approved box dieline

Tooling

Tooling is prepared for the approved size and structure.

Packing preparation for bulk mailer box deliveries

Bulk order

Packing and delivery details are confirmed for each wholesale order.

FAQ

Find answers about board selection, inserts, samples, and wholesale orders.

How much weight can a corrugated mailer box carry?

The corrugated material we use is of the strongest grade, which can easily support the weight of a 90kg adult. The boxes we produce not only have beautiful printing effects but are also strong enough.

Use die-cut corrugated partitions to prevent glass or wine bottles contacting each other, and evaluate EVA or foam pads for electronics. Insert dimensions and cushioning performance must be checked in the assembled box.

Samples take 2–4 working days, and bulk production takes 10–15 working days. Confirm approval milestones, finishing requirements and shipping transit separately when setting your delivery date.

The MOQ is 500 pieces per design. The sample fee is $50 plus $50 shipping; special finishes are quoted separately.

Yes. We ship internationally with DDP options to many countries,including the US, EU, Middle East and Southeast Asia.

Request a Quote for Custom Corrugated Mailer Boxes

Send your product dimensions, packed weight, order quantity, and delivery destination. Include your artwork and any insert requirements so we can recommend suitable options and prepare a quotation.

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