Corrugated Mailer Boxes for Shipping & Ecommerce
Custom corrugated mailer boxes with logo printing and fitted inserts. Share your product dimensions, packed weight, order quantity, and delivery destination so we can recommend a suitable box structure and board specificatio



Corrugated Mailer Boxes
Before you make a quote for your E-flute corrugated mailer boxes , choose the size, material, and printed design around your product and shipping needs.
Size: Custom dimensions, measured L × W × H.
Material: Kraft or white linerboard with a corrugated core.
Printing: Logo and artwork to the approved layout.
MOQ: 500 pieces per design.
- Material Structure: Paper board+E-flute corrugated + Paper board
Review an assembled sample with your product and inserts before bulk production.
Flute Types & Board Grades for Corrugated Mailer Boxes
Compare flute profiles and wall construction alongside the board grade, packed weight, and shipping conditions.
E-flute: A compact single-wall profile for smaller mailer formats.
B-flute: A deeper single-wall profile to compare when more packing space is needed.
Double-wall: Two fluted layers to review for higher stacking requirements.
Confirm the final specification using the assembled, fully packed box. Board strength and finished-box performance should be checked separately.
Generally, we use high-quality paper and E-flute corrugated board to achieve a compact design capable of supporting the weight of 80% of products, ensuring robust durability during transport.
Corrugated Mailer Boxes with Inserts
Fitted inserts help organise products and limit movement inside the box.
Glass bottles: Partitions keep individual containers separated.
Electronics: Fitted foam cushions support the product; specify any anti-static requirements.
Cosmetics and gift sets: Paperboard inserts hold items in position for presentation.
Review the insert fit, clearance, and product movement with a fully packed sample.
For [Custom box inserts](/custom-box-inserts), approve the assembled pack after drop and vibration checks, recording divider height, gaps and product movement.
Wholesale Corrugated Mailer Boxes
For corrugated mailer boxes wholesale,
The approved box dimensions, board grade, artwork, and insert details become the production reference for your order.
MOQ: 500 pieces per design.
Sample fee: $50 + $50 shipping; special processes quoted separately.
Sample preparation: 2–4 working days.
Bulk production: 10–15 working days.
Payment: Bank transfer (T/T), PayPal, or Wise.
Confirm the schedule and shipping arrangements with your quotation. Ask us to confirm available material and quality records for your specification.
Factory Production
From printing to packing, we coordinate production for wholesale corrugated mailer box orders.
Printing
Printing follows the approved artwork and material specification.
Die-Cutting
Cutting and creasing follow the approved box dieline.
Tooling
Tooling is prepared for the approved size and structure.
Bulk order
Packing and delivery details are confirmed for each wholesale order.
FAQ
Find answers about board selection, inserts, samples, and wholesale orders.
How much weight can a corrugated mailer box carry?
The corrugated material we use is of the strongest grade, which can easily support the weight of a 90kg adult. The boxes we produce not only have beautiful printing effects but are also strong enough.
Which inserts suit glass bottles and electronics?
Use die-cut corrugated partitions to prevent glass or wine bottles contacting each other, and evaluate EVA or foam pads for electronics. Insert dimensions and cushioning performance must be checked in the assembled box.
How long do samples and bulk orders take?
Samples take 2–4 working days, and bulk production takes 10–15 working days. Confirm approval milestones, finishing requirements and shipping transit separately when setting your delivery date.
What are the MOQ and sample charges?
The MOQ is 500 pieces per design. The sample fee is $50 plus $50 shipping; special finishes are quoted separately.
Do you ship worldwide?
Yes. We ship internationally with DDP options to many countries,including the US, EU, Middle East and Southeast Asia.
Request a Quote for Custom Corrugated Mailer Boxes
Send your product dimensions, packed weight, order quantity, and delivery destination. Include your artwork and any insert requirements so we can recommend suitable options and prepare a quotation.