Corrugated Mailer Boxes for Shipping & Ecommerce
Our corrugated mailer boxes are made to fit your product dimensions and shipping needs, with options for E-flute, B-flute or double-wall construction, logo printing and custom inserts. Share your product weight, target quantity and delivery destination so we can recommend a suitable specification.
Corrugated Mailer Boxes Specifications
Before requesting a quote, confirm the following details for your packaging:
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- Size: Internal length × width × height, based on the packed product.
- Material: Kraft or white liner with a corrugated core; board grade depends on the box design and shipping needs.
- Printing: Logo and artwork positioned on the approved dieline.
- MOQ: 500 pieces per design, subject to the selected specifications.
- Sample: Review the assembled box with the product and insert before bulk production.
Review an assembled sample with your product and inserts before bulk production.
Flute Types & Board Grades for Corrugated Mailer Boxes
E-flute, B-flute and double-wall board have different profiles and constructions. The right option depends on box size, product weight, stacking and shipping conditions.
- E-flute: A thinner single-wall profile for compact packaging and a smoother print surface.
- B-flute: A deeper single-wall profile that may suit designs requiring a different balance of cushioning and rigidity.
- Double-wall: Two fluted layers for projects that require additional board strength, subject to the selected board grade and box design.
Confirm the finished specification with an assembled sample. For shipping-sensitive products, test the fully packed box under the conditions relevant to your delivery route.
Generally, we use high-quality paper and E-flute corrugated board to achieve a compact design capable of supporting the weight of 80% of products, ensuring robust durability during transport.
Corrugated Mailer Boxes with Custom Inserts
Fitted inserts help organize products and limit movement inside the box. The insert material and layout should be selected for the product and packaging requirements.
- Glass bottles: Dividers can separate individual containers.
- Electronics: A fitted insert can hold components in place. Confirm any anti-static requirements before selecting the material.
- Cosmetics and gift sets: Paperboard inserts can organize items for presentation.
Review the insert fit, clearance and product movement with a fully packed sample before production.
For Custom box inserts, approve the assembled pack after drop and vibration checks, recording divider height, gaps and product movement.
Wholesale Corrugated Mailer Boxes
For corrugated mailer boxes, the MOQ is 500 pieces per design. Confirm the final quantity, sample charges and schedule against the approved specifications before placing an order.
- Sample fee: US$50; shipping: US$50. Special finishes are quoted separately.
- Sample preparation: Typically 4–7 working days.
- Bulk production: Typically 10–15 working days after approval.
- Payment: T/T or bank transfer, PayPal, or Wise. Confirm the available option and terms with your quotation.
- Shipping: Sea and air freight options; cost depends on destination and shipment details.
Production and dispatch schedules may vary with order quantity, materials and finishes. We’ll confirm the schedule for your order.
Factory Production
From printing to packing, we coordinate production for wholesale corrugated mailer box orders.
Printing
Artwork and materials are confirmed before production.
Die-Cutting
Cutting and creasing follow the approved dieline.
Tooling
Tooling is prepared for the approved size and structure.
Bulk order
Packing and delivery details are confirmed for each wholesale order.
FAQ
Find answers about board selection, inserts, samples, and wholesale orders.
How much weight can a corrugated mailer box carry?
The corrugated material we use is of the strongest grade, which can easily support the weight of a 90kg adult. The boxes we produce not only have beautiful printing effects but are also strong enough.
Which inserts suit glass bottles and electronics?
Bottle dividers can help separate glass containers. Electronics may require a fitted insert, and anti-static needs should be confirmed before choosing the insert material.
How long do samples and bulk orders take?
Sample preparation typically takes 4–7 working days. Bulk production typically takes 10–15 working days after approval. We’ll confirm the schedule for your order.
What are the MOQ and sample charges?
The MOQ is 500 pieces per design. The sample fee is $50 plus $50 shipping; special finishes are quoted separately.
Do you ship worldwide?
Yes. We ship internationally with DDP options to many countries,including the US, EU, Middle East and Southeast Asia.
Request a Quote for Custom Corrugated Mailer Boxes
Send us your product dimensions, packed weight, target quantity, insert requirements and delivery destination. Upload your artwork or reference images if available, and we’ll prepare a quotation based on your specifications.